Fitness Custom Headwear Market

CUSTOM HEADWEAR FOR

FITNESS

Custom headwear is a fun way to express who you are and what you and your organization stand for. Take your brand to the next level.

We're ready when you are.

Find your rep and start your custom order today.

Please select a market.

Two Fitness hats with removable velcro patches

Get unmatched flexibility by the dozen.

Once you’ve chosen your hat style, which means a silhouette and embellishments, you can interchange the fabric and color by the dozen to create various looks.

THE LOWDOWN ON OUR Fitness & Crossfit

PROGRAM

Industry-Low Minimums

Most silhouettes require a 48-piece minimum order. You can also take advantage of 24-piece minimums on select silhouettes.

Quick Production

Once the artwork is approved for your custom headwear order, it will be produced and delivered to you in the fastest times in the industry compared to any competitor.

No Set-Up Charges

Really, it’s true. We pride ourselves on a lot of things and one of them is no hidden art fees or digitizing fees.

FOR THOSE WHO NEED A LITTLE

INSPIRATION

Browse popular looks and get inspired by what others have created. It’s a great way to see what silhouettes, fabrics, custom add-on options and more are trending.

SO MANY WAYS TO

CUSTOMIZE

Fabric & Color

Fabric Color Disclaimer: Please note that this visual representation of fabric color should be used for general guidance purposes only. Variation in computer displays may cause colors to display incorrectly. Not all actual colors match across all fabrics and some fabric tones can change due to shifts in material content. For critical shade standard assessment, please ask your local sales rep to see their fabric swatch book.

Closure Options

PLASTIC SNAP

VELCRO

METAL SLIDER

PLASTIC BUCKLE

RECYCLED PLASTIC SNAP
Available in Black, Charcoal, White or Navy
+ Upgrade Cost

ELASTIC LOOP WITH VELCRO
Available in Black or White
+ Upgrade Cost

METAL BUCKLE
+ Upgrade Cost

LEATHER STRAP
Available in Black, Brown or Tan
+ Upgrade Cost

Custom Add-Ons

TWO-PANEL SCREEN PRINT
Maximum of 4 Screen Print Colors / 1 Design per Look
+ Upgrade Cost

Pukka hat with single panel screen print

SINGLE-PANEL SREEN PRINT
Maximum of 4 Screen Print Colors / 1 Design per Look
+ Upgrade Cost

VISOR SCREEN PRINT
Maximum of 4 Screen Print Colors / 1 Design per Look
+ Upgrade Cost

UNDERVISOR SCREEN PRINT
Maximum of 4 Screen Print Colors / 1 Design per Look
+ Upgrade Cost

SUBLIMATION PRINT
Unlimited Colors on Select White Fabrics
1 Design per Look
+ Upgrade Cost

Pukka hat with all over sublimation print

ALL OVER SUBLIMATION PRINT
Unlimited Colors on White Poly Twill, White Nylon or White Performance Wick
1 Design per Look
+ Upgrade Cost

MULTI-PANEL GRAPHIC
+ Upgrade Cost

HEAVY WASH
+ Upgrade Cost

EXTREME WASH
+ Upgrade Cost

VINTAGE DYE
Available in Cotton Twill on Adjustable Hats Only
+ Upgrade Cost

Pukka hat with perforated pattern side panels

PERFORATED PATTERN // SIDE PANELS
Available in TriTech on Adjustable, Stretch-fit or Ultra-Fit Hats
+ Upgrade Cost

Pukka hat with perforated pattern side and back panels

PERFORATED PATTERN // SIDE & BACK PANELS
Available in TriTech on Adjustable, Stretch-fit or Ultra-Fit Hats
+ Upgrade Cost

2-PANEL PIPING
Available on Adjustable, Ultra-Fit or Stretch-Fit Hats
+ Upgrade Cost

4-PANEL PIPING
Available on Adjustable, Ultra-Fit or Stretch-Fit Hats
+ Upgrade Cost

5-PANEL PIPING
Available on Stretch-Fit Hats Only
+ Upgrade Cost

Pukka hat with double contrast stitching

DOUBLE CONTRAST STITCHING
FREE Upgrade

BASIC VISOR STITCHING
FREE Upgrade

Pukka hat with specialty visor stitching

SPECIALTY VISOR STITCHING
+ Upgrade Cost

VISOR BINDING
Add to any Adjustable Hat, Stretch-Fit Hat, Ultra-Fit Hat or Low Crown Visor
+ Upgrade Cost

SANDWICH VISOR
Available in Cotton Twill or Select Specialty Fabrics on Adjustable Hat, Stretch-Fit Hat, Ultra Fit Hat or Low Crown Visor
+ Upgrade Cost

Pukka hat with sandwich visor and woven label

SANDWICH VISOR WITH WOVEN LABEL
Available in Cotton Twill or Select Specialty Fabrics on Adjustable Hat, Stretch-Fit Hat, Ultra Fit Hat or Low Crown Visor
+ Upgrade Cost

Pukka hat with visor embroidery patterns

VISOR EMBROIDERY PATTERNS
+ Upgrade Cost

TWO CUT & SEW STRIPES
Available in Cotton Twill or Select Specialty Fabrics on Trucker Mesh or Tech Mesh
+ Upgrade Cost

Pukka hat with double visor cut and sew binding

DOUBLE VISOR CUT & SEW WITH BINDING
+ Upgrade Cost

VISOR CUT & SEW
+ Upgrade Cost

Pukka hat with visor cut and sew with piping

VISOR CUT & SEW WITH PIPING
+ Upgrade Cost

DOUBLE VISOR CUT & SEW
+ Upgrade Cost

Pukka hat with double visor cut and sew with piping

DOUBLE VISOR CUT & SEW WITH PIPING
+ Upgrade Cost

VISOR CUT & SEW
+ Upgrade Cost

VISOR CUT & SEW WITH PIPING
+ Upgrade Cost

FULL VISOR CUT & SEW WITH DOUBLE PANEL CUT AND SEW
+ Upgrade Cost

Embroidery Options

FLAT EMBROIDERY

RAISED EMBROIDERY

RAISED & FLAT EMBROIDERY

FLAT EMBROIDERY
WITH TEXTURED PEARL FILL STITCH
+ Upgrade Cost

RAISED EMBROIDERY
WITH TEXTURED PEARL FILL STITCH
+ Upgrade Cost

RAISED & FLAT EMBROIDERY
WITH TEXTURED PEARL FILL STITCH
+ Upgrade Cost

FLAT EMBROIDERY
WITH DIAGONAL STITCH
+ Upgrade Cost

RAISED EMBROIDERY
WITH DIAGONAL STITCH
+ Upgrade Cost

RAISED & FLAT EMBROIDERY
WITH DIAGONAL STITCH
+ Upgrade Cost

FLAT EMBROIDERY
WITH RHINESTONES
+ Upgrade Cost

Custom Applique Options

WOVEN LABEL

WOVEN LABEL
WITH EMBROIDERY

EMBROIDERY
ON WOVEN LABEL

SINGLE-PIECE DIE CUT PATCH
+ Upgrade Cost

TWO-PIECE DIE-CUT PATCH
+ Upgrade Cost

SINGLE-PIECE DOUBLE LAYER FELT PATCH
+ Upgrade Cost

SINGLE-PIECE
DIE-CUT PATCH
WITH EMBROIDERY

SUBLIMATED PATCH
+ Upgrade Cost

EMBROIDERY ON SUBLIMATED PATCH
+ Upgrade Cost

SCREEN PRINT
ON LEATHER PATCH
+ Upgrade Cost

SCREEN PRINT
ON SUEDE PATCH
+ Upgrade Cost

LASER ETCHED
LEATHER PATCH
+ Upgrade Cost

REVERSE LASER ETCHED
LEATHER PATCH
+ Upgrade Cost

LASER ETCHED
SUEDE PATCH
+ Upgrade Cost

REVERSE LASER ETCHED
SUEDE PATCH
+ Upgrade Cost

FLAT EMBROIDERY ON VELCRO PATCH WITH REMOVABLE EMBROIDERY ON FABRIC PATCH WITH MERROWED EDGE
+ Upgrade Cost

FLAT EMBROIDERY ON VELCRO PATCH WITH REMOVABLE WOVEN LABEL WITH MERROWED EDGE
+ Upgrade Cost

1-COLOR BONDGO
+ Upgrade Cost

2-COLOR BONDGO
+ Upgrade Cost

BONDGO WITH EMBROIDERY
+ Upgrade Cost

1-COLOR BONDGO ON FABRIC PATCH
+ Upgrade Cost

SCREEN PRINT ON
1-COLOR BONDGO PATCH
+ Upgrade Cost

WOVEN CLIP LABEL

SCREEN PRINT ON
CANVAS CLIP LABEL
+ Upgrade Cost

SCREEN PRINT ON
SUEDE CLIP LABEL
+ Upgrade Cost

LASER ETCHED
SUEDE CLIP LABEL
+ Upgrade Cost

REVERSE LASER ETCHED
SUEDE CLIP LABEL
+ Upgrade Cost

Build Your Own Patch

No matter what shape or size, build your own patch in three simple steps. First, pick the ideal embellishment option for your logo. Next, pick which type of fabric to build your patch out of and finally, finish it off with a finishing stitch.

Step 1 // Select an Embellishment Option

Available in Standard, Dull, Neon or Metallic Thread

FLAT EMBROIDERY

RAISED EMBROIDERY

RAISED & FLAT EMBROIDERY

Flat Embroidery w/ Textured Pearl Fill Stitch

FLAT EMBROIDERY WITH TEXTURED PEARL FILL STITCH

Raised Embroidery w/ Textured Pearl Fill Stitch

RAISED EMBROIDERY WITH TEXTURED PEARL FILL STITCH

Raised & Flat Embroidery w/ Textured Pearl Fill Stitch

RAISED & FLAT EMBROIDERY WITH TEXTURED PEARL FILL STITCH

FLAT EMBROIDERY WITH DIAGONAL STITCH

RAISED EMBROIDERY WITH DIAGONAL STITCH

Raised & Flat Embroidery w/ Diagonal Stitch

RAISED & FLAT EMBROIDERY WITH DIAGONAL STITCH

SCREEN PRINT
Not Available on Velcro Patch
+ Upgrade Cost

Step 2 // Select a Fabric Option

COTTON TWILL PATCH

CANVAS PATCH
Available in Black, White or Stone

FABRIC PATCH
Not Available in EcoPique´, Jersey Fleece, Poly, Performance Wick, Stretch Twill or Stretch Wool

FELT PATCH

SPECIALTY FABRIC PATCH
Not Available in Aloha, Boucle Tweed, Hawaiian, Horsetail, Plumeria or Tie-Dye Specialty Fabrics

VELCRO PATCH
Available in Black, White, Khaki or Olive

Step 3 // Select a Finishing Stitch Option

Available on Cotton Twill, Canvas, Fabric, Felt, Leather, Suede, Specialty Fabrics, Velcro & Woven Labels

JUMP STITCH

SATIN STITCH

RAISED SATIN STITCH

MERROWED EDGE WITH JUMP STITCH

ZIG-ZAG STITCH

FLAT LOCK STITCH

Flexibility by the Dozen

You can create your hat style (silhouette and embellishments), then interchange FREE contrast color options (panels, button, eyelets, stitching on visor and undervisor), fabrics, closures and select custom add-ons by the dozen.

12 + 12 + 12 + 12 = 48-PIECE ORDER

TRUCKER BY THE DOZEN

FULL FABRIC BY THE DOZEN

SPECIALTY FABRICS BY THE DOZEN

MIX FABRICS BY THE DOZEN

Free Contrast Color Options

Create multiple looks by taking advantage of our FREE Contrast Color Options (Panels, Eyelets, Stitching, Button and Visor / Undervisor) to create additional looks by the dozen.

LOOK ONE
Solid Color

LOOK TWO
Contrast Stitching

LOOK THREE
Contrast Visor

LOOK FOUR
Contrast Button & Visor

LOOK FIVE
Contrast Button, Eyelets & Visor Stitching

LOOK SIX
Contrast Front Panels, Buttons & Eyelets

LOOK SEVEN
Contrast Side & Back Panels & Eyelets

LOOK EIGHT
Contrast Button, Eyelets & Visor

Interior Add-Ons

PRIVATE LABEL
Maximum 8 Woven Label Colors
1 Design Per Look

Pukka hat interior add on printed crown taping

PRINTED CROWN TAPING
Maximum 8 Woven Label Colors
1 Design Per Look

Pukka hat interior add on woven label sweatband

WOVEN LABEL SWEATBAND
Maximum 8 Woven Label Colors
1 Design Per Look

Logo Placement

FRONT

FRONT LEFT

LEFT SIDE

VISOR LEFT

VISOR CORNER

CENTER BACK

BACK FLAG LABEL

ABOVE KEYHOLE

BACK LEFT

FRONT RIGHT

RIGHT SIDE

VISOR RIGHT

BACK RIGHT

UNDERVISOR

UNDERVISOR LEFT

UNDERVISOR RIGHT

Panel Options

5-PANEL

6-PANEL

Visor Stitching Options

Basic Visor Stitching

Pukka hat, visor stitching, 4 rows, 1 contrast stitch, 1 color

VB001 // 4 ROWS
1 Contrast Stitch
1 Color
FREE Upgrade

Pukka hat, visor stitching, 4 rows, 2 contrast stitch, 1 color

VB002 // 4 ROWS
2 Contrast Stitches
1 Color
FREE Upgrade

Pukka hat, visor stitching, 4 rows, 4 contrast stitch, 1 color

VB003 // 4 ROWS
4 Contrast Stitches
1 Color
FREE Upgrade

Pukka hat, visor stitching, 4 rows, 4 contrast stitch, 2 colors

VB004 // 4 ROWS
4 Contrast Stitches
2 Colors
FREE Upgrade

VB005 // 4 ROWS
4 Contrast Stitches
2 Colors
FREE Upgrade

Pukka hat, visor stitching, 4 rows, 4 contrast stitch, 2 colors alternating

VB006 // 4 ROWS
4 Contrast Stitches
2 Colors
FREE Upgrade

VB007 // 4 ROWS
4 Contrast Stitches
1 Color
FREE Upgrade

VB010 // 6 ROWS
6 Contrast Stitches / 1 Color
Mid Curve Visor Only
FREE Upgrade

Pukka hat, visor stitching, 8 rows, 8 contrast stitch, 1 color

VB013 // 8 ROWS
8 Contrast Stitches
1 Color
FREE Upgrade

Pukka hat, visor stitching, 8 rows, 8 contrast stitch, 2 color

VB014 // 8 ROWS
8 Contrast Stitches
2 Colors
FREE Upgrade

Pukka hat, visor stitching, 8 rows, 1 contrast stitch, 1 color

VB016 // 8 ROWS
1 Contrast Stitch
1 Color
FREE Upgrade

VB017 // 5 ROWS
5 Contrast Stitches / 1 Color
Flexible Visor Only
FREE Upgrade

Specialty Visor Stitching

Pukka hat, visor stitching, 4 rows, 1 thick stitch, 1 color

VS001 // 4 ROWS
1 Thick Hand Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 2 thick stitch, 2 color

VS002 // 4 ROWS
2 Thick Hand Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 4 thick stitch, 1 color

VS003 // 4 ROWS
4 Thick Hand Stitches
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 8 thick stitch, 1 color

VS009 // 4 ROWS
8 Thick Hand Stitches
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 8 thick stitch, 2 color

VS010 // 4 ROWS
8 Thick Hand Stitches / 2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 1 thick satin stitch, 1 color

VS011 // 4 ROWS
1 Thick Satin Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 2 thick satin stitch, 1 color

VS012 // 4 ROWS
2 Thick Satin Stitches
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 2 thick satin stitch with corner icon, 2 color

VS013 // 4 ROWS
2 Thick Satin Stitches with Corner Icon
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, zig-zag stitch, 1 color

VS016 // 4 ROWS
Zig-Zag Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 1 thick satin stitch with 3 contrast stitches, 2 color

VS017 // 4 ROWS
1 Thick Satin Stitch & 3 Contrast Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, flat lock stitch, 1 color

VS021 // 4 ROWS
Flat Lock Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 2 thick satin stitch and 2 contrast stitches, 2 color

VS022 // 4 ROWS
2 Thick Satin Stitches & 2 Contrast Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 1 thick hand stitch, 1 color

VS025 // 8 ROWS
1 Thick Hand Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 2 thick hand stitch, 2 color

VS026 // 8 ROWS
2 Thick Hand Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 1 thick satin stitch, 1 color

VS027 // 8 ROWS
1 Thick Satin Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 2 thick satin stitch, 2 color

VS028 // 8 ROWS
2 Thick Satin Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 4 thick satin stitch and 4 contrast stitches, 2 color

VS029 // 8 ROWS
4 Thick Satin Stitches & 4 Contrast Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, zig-zag stitch, 1 color

VS030 // 8 ROWS
Zig-Zag Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, flat lock stitch, 1 color

VS031 // 8 ROWS
Flat Lock Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 1 rope stitch, 1 color

VS032 // 8 ROWS
1 Rope Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 1 rope stitch, 1 color

VS034 // 4 ROWS
1 Rope Stitch
1 Color
+ Upgrade Cost

Never Miss a Stitch

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